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AI Technologies

Sensor Fusion & Physical AI

Combining information from different physical measurement sources – camera, radar, LiDAR, and other sensors – as the basis for systems that act in the real world.

Video (60 seconds, no sound): measurement drive with environment perception, depth estimation, and localisation.

Methods and techniques

  • Environment perception
  • Localisation
  • State estimation
  • Situation assessment
  • Real-time processing with immediate feedback

Typical data

  • Cameras: greyscale, infrared, stereo, surround-view
  • Radar
  • LiDAR and laser scanners
  • Satellite positioning
  • Radio modules for indoor positioning
  • Pressure and touch sensors
  • Maps and digital environment models

Application examples

  • Autonomous and semi-autonomous technical systems
  • On-vehicle perception, linked with digital environment models
  • Interactive systems in which the human is part of the captured scene

What matters

For us, Physical AI is a field of application of this expertise. The decisive question remains how certain the system is of what it knows – and that it recognises when it does not know something for certain.

Multi-sensor data acquisition, sensor data processing, and data fusion are the origin of FusionSystems; this is where the company’s name comes from. Today we combine these methods with machine learning: learned models detect objects in the data of the individual sensors, and the fusion merges the results into a picture of the environment.

Why one sensor is not enough

Every sensor has strengths and blind spots. A camera recognises what an object is but suffers from backlighting. A laser scanner measures distances precisely but says little about the type of object. Satellite positioning provides a position, but not in a parking garage. The result only becomes reliable when the sources are merged, weighted against each other, and checked for plausibility.

This includes tracking over time. An object that is tracked across many measurements is detected with greater certainty than one from a single measurement, and its movement can be predicted.

Example: lane-accurate position

SourceContributionLimit
Satellite positioningRough initial position; more accurate with correction signals from a reference stationNo signal inside buildings, disturbed between tall buildings
Camera and laser scannerDetected reference points allow lane-accurate positioningNeed a known environment
Stationary radio modulesApproximate position without a satellite signalMust be installed and surveyed
High-precision mapMap matching corrects inaccurate positionsMust be kept up to date

A state estimator from the Kalman filter family merges the sources. In addition to the position, it also provides a statement of how accurate that position is.

Testing on the road

Our test vehicle captures its surroundings all around: with a multi-camera system for three-dimensional capture, a 360° laser scanner, and a surround-view camera. The measurement data is evaluated in the vehicle in real time. During measurement drives in Chemnitz, road users, roadway, traffic lights, and traffic signs are detected, localised, classified, and rated with a measure of reliability. More on this in the project AI-Based Environment Perception for Autonomous Public Transport.

When the human is part of the scene

The same technology captures people. A sensor chair with pressure sensors and a camera observe the same movement from two perspectives; their data is merged so that the system reliably recognises what the person is doing at that moment. In the MotionComposer, the recognised movement immediately becomes sound. Here, latency counts alongside accuracy: the feedback must come so quickly that it is experienced as a consequence of one’s own movement.

What we mean by Physical AI

A sensor that already evaluates while capturing is a smart sensor. When control and actuators are added, the result is a system that acts on its environment independently. Physical AI is our term for AI that works in such systems: in vehicles, automated guided vehicles and mobile machinery, and interactive devices. It must decide in real time, cope with incomplete measurements, and detect the faults of a sensor.

We describe the mathematical foundation for this, state estimation and the parallel tracking of multiple interpretations, under Hybrid AI & Decision Intelligence.

Further topics

AI Technologies

Vision AI

Image-based and video-based AI, grown out of many years of experience in industrial machine vision.

AI Technologies

Hybrid AI & Decision Intelligence

Machine learning combined with mathematical modelling, rules, and technical system models – for statements that show how certain they are.

AI Technologies

GeoAI & Spatial Intelligence

Analysing spatial information intelligently and combining it with visual and other data.

Solutions

Automated Guided Vehicles and Mobile Machinery

Multi-sensor environment perception for machines that move on their own: automated guided vehicles on the shop floor, mobile robots in manufacturing, and mobile machinery in the field.

Solutions

Person Detection

Detecting, tracking, and understanding people in camera images: position, motion, posture, gestures, and face – with high detection performance and a low false alarm rate.

Industries

Automotive and Mobility

Environment perception, sensor data fusion and digital environment models, plus AI support for the software engineering process.

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